Hi Simon,
The gearbox will take around 4-5 meetings to bed in and run free. All re-re are the same, dont worry about the box matey. Just make sure you have the updated layshaft, so the first slipper plate does not rub the motor plate.
The axles a friend had the same issue with one. This was the hole in the CVD/AXLE was drilled off center enough to bind it as you have stated. He got a exchange for it.....
Hope that helps.
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