Thanks for the replies so far - I'll give the software update a try in the morning and try again. I'm sure I pushed the sensor wire in as firmly as possible - both sensor wires that I tried - but I've seen people saying try pushing them in using a small Allen key so I'll give that a try too - it's just so weird there's no cogging when I *don't* use a sensor wire....
I did get the speedo/motor combo from an eBay seller - maybe it's a dodgy shipment... I'll try a different motor and see if that works better...
Thanks again!
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