Quote:
Originally Posted by racingdwarf
Hmm one last thought, not even sure it's possible without checking part No's but you haven't managed to get the slipper spring and diff spring muddled up, real long shot that 
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Thanks Dave. Your message prompted me to check the diff assembly. Turns out I put the screw through the wrong side. So there is a difference in how the spring sits in that it has to sit on the correct side - they are not symmetrical.
This is a lesson not to build a new car at 4am when you are jet lagged to hell!
So I just swapped the diff's around and now they are great and nice and smooth still
Cheers mate
Simon