Nice to hear you or TD got it sorted.
One thing I did find with my gear diff is if I tightened the screws heavily then the little lip that the small diff screws should sit in would bend out and this would catch on the inside of the gearbox causing a rough patch like something was catching.
This took a while for me to figure out. I ended up cutting off the little lips and sanding a little on the inside of the gear box to insure clearance.
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