Just a thought is the motor ok? Can the rotor be buggered? Are you able to test another motor or test the motor in another car.
Does the motor spin up ok?
Try with other slipper pads, get the thicker ones like schumacher or AE HT ones. What spur are you using? Stock or another brand?
Id replace the little bearing as well, anyway just to make sure.
Are you still using the gear diff?
Are all idle gears whole?
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