Ludo,
Gearboxes are the same as before? They are however now black (not all of them though).
Also there's only 8 screws to remove to take the gearbox out including to get the shocks detached ? I find it very easy, don't know which way you're doing this though.
Now the question : when your layshafts shafts are in place in the gearbox halves, is there any play at all? Because if there is some play then that's the problem. The gearbox material is not soft at all but since the holes were pre-threaded the threads are somewhat fragile. Just make sure not to overtighten the screws and it'll be fine.
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