I've had a similar problem with old style RC10 dogbones.
I was able to repair the pin by laying them flat on an anvil, putting the tip of a slotted screwdriver against it and hammer it to "crimp" the center of the pin slightly. I would do this on opposite sides of the pin, and then press the crimped part into the center of the bone hole (that sounds weird), and it would stay, even when it wore thin, or I broke the bone in a race.
I also, make my own drive pins for axles/cvd's from steel rod that I get from my LHS for about $1. Makes 50+ pins, depending on which length I need. I made all the pins on my 410, XXXTCR, XXX, and FT RC10T4.
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4PK, DEX408v2, DEX410 Pro, DESC410, DEX210v2 MOTOCROSS: Because Rollercoasters Are Too Slow!
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