Quote:
Originally Posted by Crazy L
Please help
I rebuilt my rear diff a few months ago using 501x halves, waiting for ceramic balls, but, built it, ran it, checked it, adjusted it etc.
Ran it for the 1st time on sunday, so thought i'd check it over, glad I did, balls are AGAIN starting to migrate through the pulley, 3rd one   .
WTF am I doing wrong, I've never had this problem, could it be the 5.5r bolted in, or am i just crap at adjusting this diff?
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It's not your motor. I have been racing a Durga with a Novak Ballistic 6.5T and have had no problem with the diffs.
A chewed up pulley has almost always related to the diff being too loose. Other possibilities are:
1. Wrong grease used to build the diff. Both the thrust bearing and the diff plates and balls need a coating of -diff grease only-. Other greases allow the diff to move too freely and can cause them to slip and grind.
2. Diff build backwards. This has been a hot topic ever since the DB-01 was released. A diff built backwards will loosen very quickly
3. Thrust bearing has failed or is jammed up.. A bad thrust bearing will prevent the diff from properly operating and result in similar problems to the diff being built backwards.
Hope this helps.