It shouldn't be doing that, Ive run the same belts in my car since September racing regular with 5.5 motor in - not a click to be heard, no sign of wear.
Check that the gears are fitted right, then check that the layshafts are running parallel to each other, then make sure the white disks on the gears are the right way around... I can't think of anything else it could be. Just go OTT with check, rebuilding and analysing everything.
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