Quote:
Originally Posted by Kaizen
Hi HzR,
To be honest, I don't have any "heavy" machinery to manufacture alloy. I bought a Dremel with a little drill stand and that's it !  The power of my dremel is about 125W which is nothing for alloy, but when using some very small tools, neither you can manufacture alloy nor you can easily control the precision.
I've made all parts with my dremel. That's why I've choosen some easy 2D parts. When I say 2D, I mean, there is no volume on it. I've got an 6mm aluminium sheet and at, the end, I've got a shape with a 6mm thickness.
Except for the part I took pictures below.. it consists of removing a specific area with small thickness each time (about 0,2mm) and at the end, you can obtain a little bit more complex part. I hope I was clear 
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Wow, you are the Dremel king! Thanks for the extra pics.
I have a similar setup, a Dremel with a drill stand. The drill stands clamp bit is made of plastic though and quite flexible so I mainly use it for pre drilling holes in wood. Even that is hard to do accurately...
The whole motor plate/diff mount is one piece? Awesome!
Like the others said, nice finish.
Did you already drive it? How does it go?